Supporting Industries With Our Custom-Engineered Metal Products: Carts, Dollies, and Racks
Supporting Industries With Our Custom-Engineered Metal Products: Carts, Dollies, and Racks
Custom-engineered metal products, such as carts, dollies, and racks, have become indispensable tools in various industries, significantly enhancing operational efficiency and workflow. In this blog post, we will evaluate how these custom metal products add value for industries like door and window manufacturing, glass, automotive, construction and building materials, and retail and warehousing, and we will dive into the benefits customization brings.
How Custom-Engineered Metal Products Are Used
Custom engineering means each cart, dolly, or rack is designed to meet the unique requirements of each specific customer. Some companies may be able to use standardized products, but often, a few changes to a cart, dolly, or rack can improve its efficiency within your operation. In some cases, a unique design may be needed. Custom-engineered metal products, like carts, racks, and dollies, are used across many industries. Some of the ways industries are using them include:
Door and window manufacturers
Doors and windows can be heavy and cumbersome to move. Racks are crucial for safely transporting these large, fragile items to reduce damage during handling and transit. Door carts can be made to be expandable when additional capacity is needed. Custom-engineered racks also aid in the efficient organization of parts and finished products, making assembling and shipping processes more streamlined.
Glass industry
Custom-engineered racks and carts are necessary for safely handling and protecting fragile glass sheets and products. There are a variety of styles (a-frame, harp, stationary) that can be modified to meet your unique needs. These specialized racks and carts often have protective features and padding designed to reduce damage. They can also be used for storage, reducing handling time and risks.
Automotive industry
In the automotive industry, they are used to move parts through different stages of assembly. They can be designed to accommodate parts of different shapes and weights, from small components to large body panels. In an industry where precision is imperative, custom racks, carts, and dollies can help protect parts and create a more efficient and safe work environment.
Construction and building materials
Custom carts and racks are used to transport and store materials like drywall, lumber, trim, metal beams, roofing supplies, and more. Construction sites can be rugged environments and require heavy-duty material handling devices that will hold up and offer protection.
Retail and warehousing
Custom racks, carts, and dollies in retail and warehousing facilitate the efficient movement and storage of products. They are tailored to fit specific storage spaces and product dimensions to maximize space and improve inventory management.
Benefits of Custom-Designed Carts, Dollies, and Racks
The benefits of customizing your carts, dollies, or racks are multifaceted and impact efficiency, safety, cost-effectiveness, and more. In a competitive environment, reducing waste and enhancing productivity are critical goals. Investing in custom-engineered material handling and storage devices can help you reach these goals and position yourself for future growth and success.
Enhance Efficiency and Workflow
Customized metal carts and racks are pivotal in optimizing workflow. They are designed to fit perfectly within the existing infrastructure, reducing unnecessary movements and handling. This precision not only speeds up production or operational processes but also minimizes the risk of workplace injuries, contributing to a safer work environment.
Durable and Cost-Effective
Durability is a crucial benefit of custom-engineered metal products. Made from high-quality materials, they withstand harsh industrial environments and heavy usage, ensuring longevity. This durability translates into cost savings by significantly reducing the need for frequent replacements.
Improve Space Utilization
Space is often at a premium in industrial settings. Custom racks and dollies can be designed to make efficient use of available space. Stackable designs, for instance, can significantly increase storage capacity without expanding the footprint.
Support Lean Manufacturing Principles
Custom metal products align well with lean manufacturing principles, which emphasize waste reduction and efficiency. By designing carts and racks that streamline material handling and storage, industries can reduce waste in terms of time, space, and resources.
Adaptable to Changing Needs
As industries evolve, so do their requirements. Custom-engineered solutions offer the flexibility to adapt to these changing needs. Whether accommodating new materials, products, or processes, custom carts, dollies, and racks can be redesigned or modified, ensuring that they always support the industry’s current demands.
Aesthetic and Branding Opportunities
Customization also offers aesthetic benefits. Metal carts, dollies, and racks can be finished in company colors, featuring logos or other branding elements. This not only improves the visual appeal of the work environment but can also boost brand identity and employee morale.
Your Partner For Custom Engineered Metal Products
Custom Metal Products has the expertise and commitment to the quality required to produce custom material handling solutions that precisely fit your operation and needs. In addition to custom racks, dollies, and carts, we fabricate any metal product needed for commercial, industrial, or residential applications. From structural beams to ornamental handrails and warehouse racking to drawer systems, we want to be your one-stop shop for all your custom metal needs. Contact us to get started on your custom metal project.
By tailoring storage solutions to your specific needs, you are not only mitigating risks but also positioning your business for sustained success in a rapidly changing business environment.
5 Reasons to Use Custom Racks for Glass Storage
5 Reasons to Use Custom
Racks for Glass Storage
Considering the fragile nature of glass, proper storage and transport are critical so the glass has minimal stress. Many businesses working to combine protecting their glass inventory investments with creating a more efficient workspace are turning to custom racks. These custom solutions are designed specifically for your operation and product mix.
Whether you need a custom glass harp rack, rolling A-frame, or brand-new design, glass racks offer a range of benefits that can enhance operations and elevate productivity. Below, we uncover five reasons for using custom racks and discuss some common styles of racks.
Why Businesses Choose Custom
Racks
As we face an uncertain economy, remaining competitive is more important than ever. Reducing costs through inventory protection and operational efficiency can go a long way to reducing your risks. Custom racks can play a pivotal role in helping businesses navigate these challenges successfully. Investing in custom racks tailored to your specific needs can unlock a range of benefits that contribute directly to your competitive edge.
Flexible Design
One size doesn’t fit all when it comes to storage needs. The racks you use should fit your needs; you shouldn’t have to attempt to adapt a stock rack. This is inefficient and, in some cases, could be dangerous if you risk glass being broken from improper storage and transport. Custom racks can be designed to accommodate various shapes and sizes of glass. They can also be designed to address specific needs, such as reducing handling or addressing ergonomic concerns. This adaptability allows businesses to adapt their racks to the product and employee needs and evolve with changing demands.
Space Optimization
Customizable glass racks are engineered with space optimization in mind. With the ability to tailor the rack dimensions to specific requirements, businesses can work within the confines of the available space, reducing the need for additional space and expansion costs. This is crucial in busy warehouses and factories where efficient space usage directly impacts inventory management and overall workflow.
Increase Operational Efficiency
These racks enhance operational efficiency. With customizable features that cater to your workflow, glass sheets can be easily organized, accessed, and moved. This minimizes downtime and the risk of damage during handling, improving overall productivity.
Efficient Inventory Management
An organized storage system translates to efficient inventory management. By having items clearly visible and easily accessible, businesses can keep track of stock levels, prevent overstocking or understocking, and facilitate timely replenishment. It also enables quick visual identification
of stored items, reducing the time spent searching for specific products. The easy access to glass also minimizes disruptions to operations.
Inventory Protection
Custom racks provide a tailored solution for inventory protection. Glass sheets, being delicate and valuable, require specialized storage to prevent breakage or damage. Customization allows you to create racks that perfectly match the dimensions and characteristics of your glass sheets, ensuring they are securely held in place and shielded from potential hazards.
Reducing costs is a critical objective in uncertain economies, and custom racks contribute to this goal by eliminating misused space, reducing excessive handling, and preventing breakage. These factors directly translate into lowered operational costs and increased profitability.
In the competitive landscape, differentiation matters. Custom racks not only provide functional benefits but also reflect your commitment to quality and innovation. Such dedication to precision and optimization can enhance your brand’s reputation and set you apart from competitors.
Different Types of Custom Racks
Standard rack styles can be customized to fit your specific products. Customization also allows you to create a unique design specific to your organization’s needs. Commonly customized rack styles include A-frame, Glass harp, L-buck racks, and drawer systems.
A-frame racks feature a tilted design resembling the letter “A.” A-frames can be on wheels or stationary, depending on your needs. Rolling glass A-frame racks are particularly useful when glass sheets need to be transported and used from different locations around your shop. Stationary racks provide a stable storage solution for glass sheets, ensuring they remain securely positioned and easily accessible. Glass products can be placed on both sides of the rack for easy accessibility.
Glass harp racks are designed with vertical slots that allow glass sheets to be stored upright. The slots are CNC routed to fit your glass. They are built to protect your glass from chipping or damage by countersinking screws, rubber coating the steel bars between the slots, and using plastic on the back of the rack. These racks are ideal for storing larger sheets of glass and provide easy visibility and access to each sheet.
L-Buck racks are characterized by their L-shaped arms that hold glass sheets at a 5-degree pitch. The bearing surfaces are lined with rubber or plastic. This design helps prevent the heavy glass from sliding or scratching during storage or transport while providing efficient storage in a compact manner.
Drawer Systems provide pull-out vertical drawers (racks) that allow easy organization and storage for large pieces of glass. Each drawer is equipped with wheels to provide stable and easy movement in and out of the system.
Choosing a Partner For Quality and Delivery
Custom Metal Products specializes in tailored metal solutions focusing on quick delivery, quality, and a customer-first approach. Our expert metal workers deliver top-quality, unique solutions quicker than the rest. Your satisfaction is our priority, so if anything falls short of satisfaction, we are committed to making it right.
Choosing us means choosing:
- High-quality craftsmanship
- Fast turnaround
- Customization tailored to specific needs
- Exceptional customer service